Printed circuit board for my Turtle Rover battery management system, based on TI BQ40Z80 2 to 7 series battery pack manager with impedance track gas gauge.
BQ40Z80 PCB Top.
BQ40Z80 PCB Bottom.
A 4-layer board, where its customized schematic and layout follows as close as possible the reference design of the BQ40Z80EVM-020 evaluation module. Both are available in here.
Inside of battery box with main battery and long range RC receiver.
Both, the BQ40Z80 battery management system and long range RC receiver are connected by I2C/SMB, routed to Turtle Rover electronics hat. That allows readout of all battery parameters as well as RC receiver parameters like link status, link quality, channel values etc. Hence a fully transparent and monitorable system. There is a provision for RS232 that may connect additional equipment inside the box to the electronic hat in the future (e.g. GPS).
Battery charger or external power socket on RH side.
The external charger or power socket has a direct battery management system connection. That allows an external power supply to charge the battery or power the entire Turtle Rover, e.g. from a solar panel or auxiliary battery. But external equipment (top mount) can also draw battery power for its own supply.
Top view of battery box mounted on rear bracket, holding the WLAN and long range RC antenna sockets.
Additional press nuts on the rovers rear bracket allowing easy installation of equipment on top and in combination with the main bracket fix points.
Pass-through of WLAN antenna cable into main electronics box. LH the battery harness.
WLAN antenna socket back side. Also shown the battery harness pass-through.
Rear bracket modified with additional press nuts and routing of WLAN antenna cable.
The WLAN cable uses a U.FL (IPEX) connector for a direct connection the modified Raspberry Pi 3 with external antenna socket. This way, no additional WLAN module is required.
In difference to the original Turtle Rover battery I run a custom battery pack in a 6S3P configuration of Samsung 18650-35E cells. That’s 22.2V/10.2Ah in total. The brand new, yet to be released, Texas Instruments BQ40Z80, a 2 to 7 series battery pack manager with impedance track gas gauge, takes care of the entire pack. Its protection and balancing features guarantee safe handling of this energy source. The SMBus interface allows readout and indication of all battery lifetime parameters in the Rovers mission control software.
Battery pack management board based on TI BQ40Z80.
Some measurement results for the 27dBm RF amplifier that was descripted in an earlier post. Results are shown for two builds, without and with additional SAW filter.
27dBm RF Amplifier builds
Frequency range 300MHz – 3GHz. Input -20dBm, normalized to 0dBm, hence coax cables and output attenuator are calibrated out of the measurment loop.
Gain over frequency range 300MHz – 3GHz.